Work Center Maintenance

Fields

Work center Id:

If the code exists, data is displayed.

Critical:

 If this box is filled, the work center loads are calculated.

Load analyses are performed for critical work centers, whereas a non-critical work center is not “loaded”. This option accelerates the work load calculation by limiting it to the work centers which are close to saturation.

Description:

Work center description.

Type:

Work center type; you can select this to create a work center from the dropdown list. You cannot change the type of an existing work center.

F: finite capacity,
M: multiple work center,
I: infinite capacity,
S: sub-contracting.

Workshop:

 Workshop code to which belonged the work center.  This code must have been defined in the workshop table.  Enables to calculate the work loads by workshop.  This field is optional.

Cost Center:

nVC A work center belongs to a cost center. It has hourly machines and labor rates valid for every work center that is linked to it.

Calendar:

 Calendar code for the work center (obligatory).
This code must be present in the calendar table.

Capacity Coefficient:

For the F type work centers, this ratio is equal to the sum of the inverse of the machines run time coefficients. It can be entered even if you do not enter any machines.

For example, if a work center has two machines, the first one has a Run time coefficient of 1.10 and the second one of 0.80, the work center capacity coefficient will be (1/1.10 + 1/0.80) =2.16.

It can be entered if no machine is defined

For the M type work centers, you must enter the number of workstations.

For the I and S type, this coefficient is set at 1. The corresponding field is not shown.

Efficiency Coefficient:

 This is the standard yield ratio of the work center.

It lets you determine the practical capacity of the work center.

The various production dysfunctions are such that a work center is not running at 100 % of its nominal capacity. For instance, if for one given day you indicate in the work center calendar of 8 working hours, if the efficiency coefficient is 85 %, the practical work center capacity will be 6.8 hours.

For the F type work centers, this efficiency coefficient is equal to the average weighted value multiplied by the inverse of the run time coefficient of the machine’s efficiency coefficients.

For example, if a work center has two machines, the first one has a run time coefficient of 1.10 and an efficiency coefficient of .90 and the second respectively of 0.80 and 0.70, the work center efficiency coefficient will be (0.90/1.10 + 0.70/0.80) / (1/1.10 + 1/0.80) = 0.78.

For the I and S type work centers, this ratio is set at 1. The corresponding field is not shown.

Qualification for Setup:

 Code of the qualification in charge of the setup of the machines of the work center.  This code must have been defined in the Qualification Maintenance window.

Variability
(of setup times):

 Indicates the variability (standard deviation divide by the mean of setup times for the work center. This data is used by the Global Flow Analysis module.

Qualification For Run:

 Code of the qualification in charge of running the machines of the work center.  This code must have been defined in the Qualification Maintenance window.

Variability
(of run times):

 Indicates the variability (standard deviation divide by the mean of run times for the work center. This data is used by the Global Flow Analysis module.

Wait time before:

 This field makes it possible to impose a slack (in hours) between the arrival of a batch on the work center and the beginning of the operation during the infinite capacity scheduling.  This slack is taken into account if the Include work center safety time option is activated (Preferences window, Planning tab).  It can be estimated automatically by the Global Flow Analysis module.

Display index:

 Fix the order in which the work centers are posted on the machine Schedule.  Can comprise two decimals.

Continuous operations:

 If this box is filled, during the infinite and finite capacity scheduling, it will be possible to schedule the operations only for a single working period.

If not, operations can spread over several working periods.

Note: some fields are not visible for the type I or S work centers.

Buttons

There are three buttons apart from the standard buttons on the Work Center Maintenance window.

Usages

Displays the routing operation list whose work center is identical to the current work center. Operations are referred to by the routing code, its revision number and the operation number..

Plant Resources

Presents in tree form the resources of the plant:

      Workshops

      Work centers

      Machines

Machines

Displays the Machine Maintenance window (accessible for the F type work centers only).

By clicking on one machine on the machine list displayed at the bottom of the window, the Machine Maintenance window is displayed for the selected machine.

It is not allowed to delete a work center used in any routing operation.

The Machines and Labor standard costs are equal to those of the cost center. When you place the mouse cursor over these fields, standard cost elements are displayed.

Work Center Where-used

The Operations button of the work center window displays the routing operation list whose work center is identical to the current work center. Operations are referred to by the routing code, its revision number and the operation number.

It is not allowed to delete a work center used in a routing operation.